全自动炸薯条生产线是一条大型、连续化生产线，由一系列不锈钢薯条机组成。该生产线覆盖从土豆清洗到油炸再到包装的全过程。全自动薯条生产线属于高自动化生产线，产能最高可达3000kg/h。所有设备均采用不锈钢材质，具有耐腐蚀性。近期，我们在土耳其安装了一条500kg/h的炸薯条生产线。
炸薯条加工步骤
炸薯条的生产步骤包括：清洗、削皮、切割、焯水、脱水、油炸、去油、冷冻、包装
在全自动炸薯条的生产中，以上所有设备都是必需的。此外，还需要若干传送带将相邻两台设备连接起来。
1.土豆清洗去皮. In the production process of fully automatic French fries and potato chips, need a commercial potato washing and peeling machine to clean the potatoes first. It will peel potatoes by reverse friction movement of the hair roller and the potatoes. And during the same time, it conveys peeled potatoes to the outlet. Its peeling efficiency can reach more than 99%.
2.Potato strips cutting. The fries cutting machine is professionally used to cut potato strips. Its cutting range is 3-12mm. The cut potato strips are of regular shape and uniform thickness.
3.Potato strips blanching. The role of blanching is to remove the starch in the potatoes so as to maintain good color and taste during frying. The continuous potato blanching machine achieves the purpose of blanching while conveying the potato strips.
4.Potato strips dehydrating. After blanching, the potato strips need to be dehydrated for better frying. It also prevents oil splashes caused by excess water during frying. When the blanched potatoes reach on the dehydrator machine. The motor of the vibration dehydrator drives the dehydration plate to shock up and down to achieve the purpose of dehydration.
5.Potato strips frying. The potato strips frying machine is a continuous mesh belt fryer. And we also can customize machine length to satisfied different customer’s production requirements. It can automatically control the temperature and frying time, and the machine is equipped with a scraper to automatically transport materials forward. The fried potato strips are golden in color and highly matured.
6.French fries degreasing. In order to ensure that the taste of fried fries, it is necessary to use a degreasing machine to remove excess oil stains on the surface of the fries. The vibration deoiler and the vibration dehydrator are the one machine. It adopts the same machine with the vibration dehydration.
7.French fries freezing. It is necessary for large scale french fries production to need a freezer machine to freeze french fries after frying. Its main purpose is to keep fried fries fresh and avoid stick together.
8.French fries packaging. We need to know the customer’s required packaging size and weight to recommend them a suitable model packaging machines. The french fries packaging machine can achieve feeding, weighing, and sealing automatically. The fries packaging machine has the characteristics of accurate packaging weight and sealing rules.
土耳其炸薯条生产线订单详情
土耳其客户计划日产4吨炸薯条，工作8小时/天。他希望将大部分资金投入机械与工作坊，以减少人力使用，并实现大规模生产，将生产的炸薯条销售给本地经销商、餐厅及其他机构。因此，我们建议他选用500kg/h的全自动炸薯条加工线。
他把我们带到他的工厂区域与现场外形，并希望我们能指导他获取机器图纸及机器布置。随后我们的技术人员与客户就机器布置方案进行协商，并向他发送了详细图纸。经过多次协商，客户确定了所有机器细节，并为后续生产添加了一些机器备件。沟通完毕后，客户与我们签订了合同。
