Fully automatic potato chips processing plant is a specially designed line to make fried potato chips, and its capacity is 100kg/h-2t/h. The whole line includes many machines all made of stainless steel, and 3 to 5 people are needed when working, greatly improving the working efficiency compared with the semi-automatic line.
Now i will share you with detailed steps about 300kg/h potato chips processing line as reference.
The operation video
The machine required in fully automatic potato chips processing plant
|2||Washing and peeling machine|
|7||Rinsing Rinsing machine|
|9||Vibration water remover|
|14||Vibration oil remover|
In the fully automatic potato chips processing line,hoist is used to help you save time and energy.
Washing and peeling machine
Due to special design brush roller, the potatoes can be fully peeled. Meanwhile, its washing rate is high.
|Inside screw speed||adjustable|
If there are bad potatoes that are not suitable for the later step, this pick line can help you to screen out.
The press type potato cutter will be a good choice, and it just needs one person to place the potatoes into machine. The thickness of potato slices are uniform, and it is adjustable.
|Voltage||380v-3 or 220v-3|
Rinsing machine is to remove the few starch of potatoes slices.
To fully remove the starch of potatoes, you must use blanching machine. Before working, you should place enough water into machine, and you can control the blanching temperature.
Vibration water remover
The water remover machine is able to remove the water on the surface of potatoes slices by constant vibrating.
How to cool the potato slices? It is can be achieved by the wind of fans on the air cooler. During this potato chips processing plant, we use airing cooling machine with 10 fans. The wind blowing from all the fans is uniform.
Frying line is to deep fry the potato slices within 5 minutes, and then it can be eaten directly. This line can work with high efficiency.
If you want to recycle the used oil, you can place the oil tank at the end of the frying line.
Vibration oil remover
Nobody like to eat potato chips with much oil,so we need to remove the outer oil of the fried potato chips by the vibration oil remover.
Here we should use air cooler again to cool the potato chips for easy packing. If it is too hot, it may damage the outer package.
Different person like to eat different flavors of potato chips, and you can use drum type seasoning machine to fully mix the seasoning with the potato chips.
We usually use vacuum packing machine and ten-bucket packing machine in the potato chips processing line. The former is used for the line lower capacity, so we use ten-bucket packing machine to pack 300kg potato chips. Thanks to high precision and great performance , it is widely applied to food processing industries.
The features of fully automatic potato chips processing plant
1.Each machine of automatic potato chips processing line is equipped with high quality, and it is easy to operate.
2.The fully automatic potato chips processing plant does not need many operators, greatly saving your cost.
3.The potato chips processed by this line boast crisp taste and high quality that can help you make profit within short time.
What’s the difference between fully automatic potato chips processing plant and French fries processing plant?
As for these two lines, most of machine are same, but there are still some difference.
1.The potato cutting machine is different. In the potato chips processing plant, we cut the potato into slices, while cutting the potatoes into strips in the French fries processing plant
2.Frying time is different. It costs 40-60s to fry French fires, but 5 minutes to fry potato chips.
3.After frying, the potato chips can be eaten directly, and the French fries should not be eaten until it is fires twice.
4. It is not necessary to use seasoning machine in the French fries processing line. However, we should use seasoning to mix with potato chips for different flavors.