Fully automatic potato chips production line

Table of Contents

Fully automatic potato chips production line is a specially designed line to make fried potato chips, and its capacity is 100kg/h-2t/h. The whole line includes many chips machines all made of stainless steel, and 3 to 5 people are needed when working, greatly improving the working efficiency compared with the semi-automatic potato chips line. The whole production line is suitable for a large potato chips factory.

Now I will share you with detailed steps about 300kg/h potato chips processing line as reference.

The automatic chips machinery working video

The machine required in fully automatic potato chips processing plant

 NumberMachineParameters
1HoistPower:0.55kw
voltage:380v/50Hz
size:1500x800x1600mm
belt speed:adjustable
2potato washing machinepower:4.37kw
voltage:380v/50Hz
size:3000*800*900mm
Inside screw speed:adjustable
3Pick linepower:0.75kw
voltage:380v/50Hz
size:3000*800*900mm
belt speed:adjustable
4Potato slicer machinepower:1.2kw
voltage:380v-3 or 220v-3  
weight:100kg
size:1100*900*1200mm
capacity:600kg/h
5HoistPower:0.55kw
voltage:380v/50Hz
size:1500x800x1600mm
belt speed:adjustable
6chips blanching machinePower:24kw
voltage:380v
size:1500*800*1500mm 
belt speed:adjustable
weight:400kg
7Vibration water removerPower:0.5kw
voltage:380v
size:1800*1000*900mm
8chips cooling machinePower:7.5kw
voltage:380v
size:3500x1200x1400mm
fan:10pcs
fan power:0.75kw
wind pressure:120pa
speed:2800r/min
9HoistPower:0.75kw
voltage:380v/50Hz
size:1500*800*1300mm
belt speed:adjustable
10potato chips frying linePower:80kw
voltage:380v/50Hz
size:4000x1200x2400mm
heating:diesel 260,000kcal
controller:Schneider
11Oil tankdiameter:1.2m
height:1.5m
12Vibration oil removerPower:0.5kw
voltage:380v/50Hz
size:1500*1000*1300mm
13chips cooling machinePower:7.5kw
voltage:380v
size:3500x1200x1400mm
fan:10pcs
fan power:0.75kw
wind pressure:120pa
speed:2800r/min
14HoistPower:0.75kw
voltage:380v/50Hz
weight:500kg
size:2000x800x2200mm
15potato chips seasoning machinepower:0.75kw
weight:300kg
size:2400*1000*1500
capacity:1000kg/h
16chips packaging machinemax film width:520mm
bag length:80-350mm
bag width:80-250mm
packing range:20-3000g
packing speed:10-72bags/min
power:3kw
size:3000*3000*3800mm

Main chips making machine introduction

Hoist

In the automatic potato chip production line, the hoist is used between two potato chip machines to convey potato chips. This machine is made of food-grade stainless steel and is durable. And it can adjust the transmission speed.

Potato washing machine

potato washing machine

The main working principle of the potato washing and peeling machine is to use the mutual friction between the material and the hair roller to peel potatoes.

Due to the special design brush roller, the potato peeling machine can peel the potatoes thoroughly. Meanwhile, its washing rate is high.

Pick line

 The pick line helps you find and screen out the bad potatoes as a working table. We can customize different lengths and width tables according to customer’s potato chips manufacturing.

Potato cutting machine

potao cutter machine

This is a machine specialized in producing potato chips. We use imported parts from Taiwan to control the quality of the cutter.

The potato chips produced by this machine have the same thickness and complete cuts. And you can also customize other sizes of blades to meet the production requirements of a variety of potato chip sizes. It’s worth mentioning that the chip machinery can also be used to make wave potato chips.

Potato blanching machine

potato blanching machine

To fully remove the starch of potatoes, you must use potato chips blanching machine. Before working, you should place enough water into the machine, and you can control the blanching temperature.

Vibration dehydrator

Vibration dehydrator

The vibration dehydrator uses a motor to drive the machine to vibrate and then dehydrate the potato chips.

The machine is equipped with two material dividing tanks, which divide the material into two areas while shaking. So the material is evenly distributed and can achieve the purpose of dehydration.

Chips cooling machine

fried chips cooling machine

How to cool the potato chips? It is can be achieved by the wind of fans on the air cooler. During this potato chips processing plant, we use airing cooling machine with 10 fans. The wind blowing from all the fans is uniform.

Potato chips frying machine

potato chips frying machine

The frying line is to deep fry the potato chips within 5 minutes, and then it can be eaten directly. This line can work with high efficiency.

Oil tank

oil tank

Oil tanks are used to store oil. The machine can connect to an automatic fryer and an oil filter. During and after the machine working, the oil is filtered and stored in the oil tank to facilitate the storage and reuse of the oil.

Vibration oil remover

Vibration dehydrator

The vibration dehydrator uses a motor to drive the machine to vibrate and then dehydrate the potato chips.

The machine is equipped with two material dividing tanks, which divide the material into two areas while shaking. So the material is evenly distributed and can achieve the purpose of dehydration.

Potato chips cooling machine

fried chips cooling machine

Here we should use air cooler again to cool the potato chips for easy packing. If it is too hot, it may damage the outer package.

Potato chips seasoning machine

potato chips seasoning machine

The potato chip seasoning machine is also called drum seasoning machine. The machine can be equipped with an automatic sprinkling device.

When the material enters the drum seasoning machine, the seasoning is automatically sprinkled on the potato chips and rolls in the seasoning machine with the potato chips to mix the potato chips and seasoning.

Chips packaging machine

potato chips packaging machine

We usually use a vacuum packing machine and a ten-bucket packing machine in the automatic potato chips plant.

The former is used for the line lower capacity, so we use a ten-bucket packing machine to pack 300kg potato chips. Thanks to high precision and great performance, it is widely applied to food processing industries.

The features of fully automatic potato chips machines

  1. Each chips machine of automatic potato chips processing line is equipped with high quality, and it is easy to operate.

2. The fully automatic potato chips processing plant does not need many operators, greatly saving your cost.

3.All potato chips machinerys in this line boast crisp taste and high quality that can help you make profit within short time.

What’s the difference between fully automatic potato chips production line and French fries processing line?

As for these two lines, most of machine are same, but there are still some difference.

1.The potato cutting machine is different. In the potato chips processing plant, we cut the potato into slices, while cutting the potatoes into strips in the French fries processing plant

2.Frying time is different. It costs 40-60s to fry French fires, but 5 minutes to fry potato chips.

3.After frying, the potato chips can be eaten directly, and the French fries should not be eaten until it is fires twice.

4. It is not necessary to use seasoning machine in the French fries processing line. However, we should use seasoning to mix with potato chips for different flavors.

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