Fully automatic potato chips processing plant

Table of Contents

Fully automatic potato chips processing plant is a specially designed line to make fried potato chips, and its capacity is 100kg/h-2t/h. The whole line includes many machines all made of stainless steel, and 3 to 5 people are needed when working, greatly improving the working efficiency compared with the semi-automatic line.

Now i will share you with detailed steps about 300kg/h potato chips processing line as reference.

The operation video

The machine required in fully automatic potato chips processing plant

 NumberMachine
1Hoist
2Washing and peeling machine
3Pick line
4Potato cutter
5Hoist
7Rinsing Rinsing machine
8Blanching machine
9Vibration water remover
10Air cooler
11Hoist
12Frying line
13Oil tank
14Vibration oil remover
15Air cooler
16Hoist
17Seasoning machine
18Packing machine

Hoist

In the fully automatic potato chips processing line,hoist is used to help you save time and energy.

Power0.55kw
Voltage380v/50Hz
Size1500x800x1600mm
Belt speedadjustable

Washing and peeling machine

Due to special design brush roller, the potatoes can be fully peeled. Meanwhile, its washing rate is high.

Washing and peeling machine
Power4.37kw
Voltage380v/50Hz
Size3100x900x1500mm
Inside screw speedadjustable

Pick line

 If there are bad potatoes that are not suitable for the later step, this pick line can help you to screen out.

Power0.75kw
Voltage380v/50Hz
Size3000*800*900mm
Belt speedadjustable

Potato cutter

The press type potato cutter will be a good choice, and it just needs one person to place the potatoes into machine. The thickness of potato slices are uniform, and it is adjustable.

Potato cutter
Power1.2kw  
Voltage380v-3 or 220v-3  
Weight100kg
Size1100*900*1200mm
Capacity:500kg/h

Hoist

Power0.75kw
Voltage380v/50Hz
Size1500*800*1500mm 
Weight330kg
Speedadjustable

Rinsing machine

Rinsing machine is to remove the few starch of potatoes slices.

Power2.95kw
Voltage380v/50Hz
Size3500x1200x1300mm

Blanching machine

To fully remove the starch of potatoes, you must use blanching machine. Before working, you should place enough water into machine, and you can control the blanching temperature.

Blanching machine
Power60kw
Voltage380v/50Hz
Size1500*800*1500mm 
Weight400kg
Speedadjustable

Vibration water remover

The water remover machine is able to remove the water on the surface of potatoes slices by constant vibrating.

Vibration water remover
Power0.5kw
Voltage380v/50Hz
Size1800*1000*900mm

Air cooler

How to cool the potato slices? It is can be achieved by the wind of fans on the air cooler. During this potato chips processing plant, we use airing cooling machine with 10 fans. The wind blowing from all the fans is uniform.

Air cooler
Power7.5kw
Voltage380v/50Hz
Size3500x1200x1400mm
Fan10pcs
Fan power0.75kw
Wind pressure120pa
Speed2800r/min

Hoist

Power0.75kw
Voltage380v/50hz
Weight180kg
Size1500*800*1300mm

Frying machine

Frying line is to deep fry the potato slices within 5 minutes, and then it can be eaten directly. This line can work with high efficiency.

Frying machine
Power80kw
Voltage380v/50Hz
Size4000x1200x2400mm
Heatingdiesel 260,000kcal
ControllerSchneider

Oil tank

 If you want to recycle the used oil, you can place the oil tank at the end of the frying line.

Oil tank
Diameter1.2m
Height1.5m

Vibration oil remover

Nobody like to eat potato chips with much oil,so we need to remove the outer oil of the fried potato chips by the vibration oil remover.

Vibration oil remover
Power0.5kw
Voltage380v/50Hz
Size1500*1000*1300mm

Air cooler

Here we should use air cooler again to cool the potato chips for easy packing. If it is too hot, it may damage the outer package.

Air cooler
Power7.5kw
Voltage380v/50H
Size3500x1200x1400mm
Fan10pcs
Fan power0.75kw
Wind pressure120pa
Speed2800r/min

Hoist

Power0.75kw
Voltage380v/50h
Weight500kg
Size2000x800x2200mm

Seasoning machine

Different person like to eat different flavors of potato chips, and you can use drum type seasoning machine to fully mix the seasoning with the potato chips.

Seasoning machine
ModelSize(mm)Weight(kg)Power(kw)Capacity
CY24002400*1000*15003000.751000kg/h
CY30003000*1000*16003801.11500kg/h

Packing machine

We usually use vacuum packing machine and ten-bucket packing machine in the potato chips processing line. The former is used for the line lower capacity, so we use ten-bucket packing machine to pack 300kg potato chips. Thanks to high precision and great performance , it is widely applied to food processing industries.

Max.Film Width520mm
Bag Length80-350mm
Bag Width80-250mm
Packing Range20-3000g
Packing Speed10-72bags/min
Power3kw/220V/50Hz
Dimension3000*3000*3800mm

The features of fully automatic potato chips processing plant

1.Each machine of automatic potato chips processing line is equipped with high quality, and it is easy to operate.

2.The fully automatic potato chips processing plant does not need many operators, greatly saving your cost.

3.The potato chips processed by this line boast crisp taste and high quality that can help you make profit within short time.

What’s the difference between fully automatic potato chips processing plant and French fries processing plant?

As for these two lines, most of machine are same, but there are still some difference.

1.The potato cutting machine is different. In the potato chips processing plant, we cut the potato into slices, while cutting the potatoes into strips in the French fries processing plant

2.Frying time is different. It costs 40-60s to fry French fires, but 5 minutes to fry potato chips.

3.After frying, the potato chips can be eaten directly, and the French fries should not be eaten until it is fires twice.

4. It is not necessary to use seasoning machine in the French fries processing line. However, we should use seasoning to mix with potato chips for different flavors.

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